We compare KPIs, identify machines with hidden reserves or increased risks of downtime, and develop a prioritized list of measures to improve efficiency and availability. The utilization of data-based analyses and best practices gives rise to an unambiguous deployment plan, which makes your fleet more efficient in the long term, increases capacity and OEE, as well as maximizing the return on investment. At the same time, we support you in harmonizing standards across all plants.

Engineering, powder technology, and pharmaceutical process expertise are specifically merged in order to align machines and products in an optimal manner. We thus provide support in addressing acute operational issues, such as sticking or capping, as well as proactively improving overall efficiency. This is accomplished by linking data from the machine, sensor technology, quality control, and PAT. Existing workflows are analyzed and potential opportunities are identified for simplifying processes and reducing cycle times, supported by our QED knowledge database. Improvements are implemented in targeted trials, their impact is documented, and additional process data is collected. We present the results clearly, systematically, and in a way that supports optimized decision-making. This service is available on-site or remotely for tablet presses, FE CPS with PAT, and emulators.